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Water Treatment Coffin World Water Systems (CWWS)

Coffin World Water Systems (CWWS) are a Californian based corporation founded in 1983 specialising in the designer and manufacturer of Water Treatment Systems:

·     Industrial Waste Water Separators & Systems

·     Industrial Oily Water Separators & Systems

·     Industrial Reverse Osmosis Equipment & Systems

·     Marine Oily Water Separators & Systems

·     Marine Reverse Osmosis Equipment & Systems

The ULTRA-SEP® series recently received the first certificates of approval issued worldwide by the US Coast Guard for compliance with IMO MEPC.107(49) with regulation taking effect from 1 January 2005. 

Other applications for CWWS water treatment systems are in the chemical, processing, car wash & viticulture industries.

For more information on systems follow links:

HELI-SEP®    VG-SEP®    ULTRA-SEP®   AQUA-SEP®    CRP-SEP®
 
CLARI-SEP®   INDUSTRO-SEP®    RECYCLO-SEP®

 

A full range of accessories are available - please enquire


 

 

 

 

 

HELI-SEP®

The HELI-SEP® is a single vertical cylindrical vessel design that utilises fluid velocity reduction, differential specific gravity and coalescence's to separate nonsoluble oil, solids and entrained air from oily water. Three different actions occur with in this one vessel to provide the efficient removal or reduction of oil content to 15 PPM or less at flow rates up to 44 gallon per minute. Oily water is pulled into the HELI-SEP® by the integral pump. The water flows through a permanent "honeycomb" matrix featuring a large amount of surface for the oil to make contact with and coalesce. As the droplet increase in size they detach from the surface of the matrix and float to the top of the vessel. The water is then pulled through an oleophillic media where fine oil droplet are captured and retained until the oil discharge cycle. When sufficient oil accumulates the unit enters into an oil discharge and backwash cycle. During this process the oil is flushed from the media and discharged from the unit.

The HELI-SEP® can be fitted with an oil content measuring device or bilge alarm to monitor the amount of oil in the discharge from the separator and initiate recirculation and prevent discharge when above regulation or set point. The HELI-SEP® meets the International Maritime Organisation MEPC.60 (33) regulation relating to the discharge of bilge water from ships. The HELI-SEP® has been approved by the U.S. Coast guard and other governments and regulating agencies around the world. The bilge alarm is a proven and effective monitor and alarm system that monitors a sample stream of the water to be discharged; the water is exposed to light as it passes through a fixed cell.

 Heli-Sep

The presence of oil that is above the legal limit of 15 PPM places the unit into the alarm mode, notifying the operator and diverting the discharge flow into a recirculation loop until the oil content falls below the legal limit set point. The bilge alarm is furnished with recirculation and overboard or discharge valves and is pre-wired to simplify and reduce installation cost.


The HELI-SEP® with OCD System consists of the following components:


- Integral low shear positive displacement pump.
- Single heavy-duty vertical process vessel.
- Permanent corrosion resistant corrugated matrix.
- Permanent oleophillic polishing pack.
- Oil sensing probe assembly.
- Oil Content Monitor assembly.
- Oily water inlet and discharge check valves.
- Factory pre-set system pressure relief valves.
- Clean water inlet, treated water outlet, and recirculation solenoid control valves.
- Process Sample valves.
- System drain valve assembly.
- Electrical wiring, starter and control panels.
- All necessary piping, gauges, switches required for operation.

 


 

VG-SEP®

 

VG-SEP®is a two-stage system designed to separate and remove non-soluble oils, solids and entrained air at capacities through 2 gallons per minute. The design of the VG-SEP® utilises system generated vacuum, differential gravity, coalescence, and filtration to effectively reduce the oil content to 15 PPM or less.

The VG-SEP® is a self-contained compact system that requires minimal piping or electrical connections to install. The first stage of the system utilises vacuum to pull the oily water into the vessel, preventing emulsification of the oil and water. In the first stage, the velocity of the liquid is reduced, causing the oil droplets, which form to separate from the water and rise to top for collection. Inside the first stage the oleophillic (oil attractive) corrugated plate pack collects and promotes the separation of the majority of oil. The water is then pumped to the second stage where solids and oils that did not separate are removed through a coalescing filter. The residual oil collects on the surface of the filter and rises to the top of the second stage and is then returned to the first stage for removal.

 

VG-Sep     VG-Sep     VG-Sep

 

The VG-SEP® System consists of the following components:

 

- Integral low shear positive system pump (All Models)
- Oil discharge pump (Models 100 & 200)
- Two heavy-duty vertical fabricated process vessels
- 1st Stage permanent coalescing matrix
- 2nd. Stage Coalescer Filter
- Oil sensing probes assembly
- Oily water inlet and discharge valves
- System drain valve assemblies
- System starter and control panels and electrical wiring
- All necessary system piping, gauges, switches required for operation

 


 

ULTRA-SEP®

 

The ULTRA-SEP® is a two stage advanced oily water separation system utilising vacuum, differential specific gravity, coalescence and followed by ultra-filtration to separate and remove FREE and EMULSIFIED oils to less than 5 PPM, along with solids and entrained air from oily water. The ULTRA-SEP® systems offer capacities through 44 gallons per minute. The innovative design of the ULTRA-SEP® eliminates the need for flocculants, additives or disposable filter media to remove the oil. Custom and larger flow rate units available.

Incoming oily water passes through a basket strainer to remove oversized solid contaminants. From there it enters a HELI-SEP® oily water separator, here the majority of the oil is separated by vacuum, differential gravity, change in velocities and the coalescing action of the permanent matrix. Separated oil is removed at the top of the vessel and is discharged during the cleaning cycle. During this cycle residual oil accumulated within the polishing bead pack is flushed out and rises to the top for collection and removal.

The first stage pump pulls the water from the vessel and pushes it through a primary bag filter and creates a positive suction pressure for the membrane assembly feed pump. The water is then forced through ultra-filtration membranes, proprietary SPIR-O-LATORS® or other membranes depending on application. These specialised membranes remove the emulsified oils and contaminants with molecular weights greater than twenty thousand.

The incoming water is split into two streams, permeate or clean water and the concentrate or reject containing the oils and miscellaneous contaminants. The permeate stream then passes through an oil content monitor, which checks for the percent of oil present. If the content is within the required settings, permeate is directed to the discharge for disposal, discharge or re-use. If the percent of oil in the sample stream is greater than the desired level it is directed back to the first stage for reprocessing. The concentrate stream passes through the de-oiler, which removes the rejected oil and sends it back through the first stage for discharge during the cleaning cycle.

 

ULTRA-SEP® System Components:

 

- Integral low shear positive displacement system pump
- First stage non-soluble coalescing separator
- Heavy-duty membrane module feed pump
- Engineered high rejection membranes
- De-oiler assembly
- Process bag filters
- Factory pre-set system pressure & control relief valves
- All system interface connections
- PLC and electrical wiring, starter and control panels
- All necessary piping, gauges, switches required for operation
Ultra-sep

 

AQUA-SEP® SERIES 1

Daily Capacity = 500-1800 USGPM (2-7 M3/D)

 

A Modular system design allows the individual components to be located independently where space allows.

The Series 1 is an excellent choice for small ships, yachts, resort homes and small businesses. Systems are available in 50 cycle voltages.

Solar powered systems are available for remote locations or emergency applications.

A wide range of accessories is available including UV Disinfectors, Remote Start & Stop Panels, Feed Pump Suction Strainers, Cleaning Solution Tanks and many others.

 

Modular Reverse Osmosis System includes the following:

 

- Corrosion Resistant Membrane Housing
- State of The Art Spiral Wound Membranes
- Free Standing Replaceable Dual Cartridge Filters and Housing
- Control Panel & Pump Module
- Corrosion Resistant Close-coupled High Pressure Pump
- 316 St. St. High Pressure Regulating Valve
- Fail-safe Product Water Diversion Valve
- System Status Indicator Lights
- Product & Brine Flow Meters
- High & Low Pressure Safety Switches
- Elapsed Time Operating Meter
- Heavy-duty Magnetic Motor Starters & Low Voltage Protection
- Corrosion Resistant Glycerine Filled Gauges
 

 

Aqua-sep - Series 1

 

Aqua-sep - Series 1 with Remote Star/Stop Panel & UV Disinfection

 


 

AQUA-SEP® SERIES 2

Daily Capacity = 264-2960 USGPM (1-15 M3/D)

 

The Series 2 System has a compact footprint and low overall height making it an excellent choice for those locations where space is precious.

Hundreds of Series 2 units have been installed on ships, in resorts and factories around the world. The heavy duty structural frame is corrosion resistant. The ergonomic design allows for easy access to all components including membranes and the high pressure pump.

Accessories available for the Series 2 Systems include explosion proof control panels, stainless steel membrane housings, corrosion resistant feed pumps, and intake suction strainers, product water storage tanks and much more.

 

Unitised Reverse Osmosis System includes the following:

 

- Replaceable Dual Cartridge Filters and Corrosion Resistant Housings
- Corrosion Resistant Membrane Housing
- State of the Art Spiral Wound Membranes
- Aluminium Bronze High Pressure P.D. Pump
- Vibration Isolation Pump Mounts
- Stainless Steel High Pressure Regulating Valve
- Stainless Steel High Pressure Piping
- Fail-safe Product Water Diversion Valve
- Integral Membrane Cleaning Solution Tank
- Powder Coated Stainless Steel System Cabinet
- System Status Indicator Lights
- Salinity Indicator Meter LED
- Product & Brine Flow Meters
- High & Low Pressure Safety Switches
- Elapsed Time Operating Meter
- Corrosion Resistant Glycerine Filled Gauges
- Heavy-duty Magnetic Motor Starters & Low Voltage Protection
 

Aqua-sep - Series 2

 

Aqua-sep - Series 2 Cover

 


 

AQUA-SEP® SERIES 3

Daily Capacity = 5200-10,500 USGPD (20-40 M3/D)

 

The Series 3 system is a heavy duty design capable of producing high quality water cost effectively for years with minimal maintenance. The system is designed to operate virtually by itself, reducing the amount of time an operator needs to be present. Operator friendly controls make it easy to monitor the performance and operation of the system.Ergonomic placement of each of the system components allow for easy access.

Series 3 units have been installed in a wide range of locations including commercial ships, industrial plants, hotels and resorts, national parks and small communities.

There are many accessories available for the Series 3 including corrosion resistant feed pump modules, explosion control panels, thermal heaters assemblies for cold water operation, disinfection systems, independent multi-media backwash pump assemblies, product water storage and recirculation modules and too many more to list here.

Aqua-Sep - Series 3

 

Aqua-Sep - Series 3

 

Frame Mounted Modular Reverse Osmosis System includes the following:

 

- Heavy Duty Corrosion Resistant Structural Frames
- Pre-Treatment System Assembly
1.  Corrosion Resistant Hydro-Cyclones
2.  Multi-Media Filters
3.  Feed Pump & Motor Assembly
4.  Replaceable Dual Cartridge Filters and Corrosion Resistant Housings
- Membrane Process Assembly
1.  Corrosion Resistant Membrane Housings
2.  State of the Art Spiral Wound Membranes
3.  Corrosion Resistant High Pressure RO Pump
4.  Vibration Isolator Pump Mounts
5.  Stainless Steel High Pressure Piping
6.  Stainless Steel High Pressure Regulating Valve
7.  Integral Membrane Cleaning Solution System
8.  Fail-safe Product Water Diversion Valve
- Control Panel Assembly
1.  Corrosion Resistant System Control Cabinet
2.  System Status Indicator Lights
3.  Salinity Indicator LED Meter
4.  Product & Brine Flow Meters
5.  High & Low Pressure Safety Switches
6.  Elapsed time operating meter
7.  Corrosion resistant glycerin filled gauges
8.  Heavy-duty magnetic motor starters & low voltage protection

 


 

AQUA-SEP® SERIES 4

Daily Capacity = 13,200-105,500 USGPD (50-400 M3/D)

 

The Series 4 is designed for those application requiring large volumes of high quality water. The modular design allows cost effective shipping and handling. Each module is pre-wired pre-piped and is engineered to reduce the time and cost required to assemble and or install the entire system at your location.

Series 4 systems have been installed on cruise ships, at industrial plants, island resorts, and remote communities around the world. While the Series 4 is available in our standard configuration, it is easily adapted to meet the specific requirements of each application. Numerous options and accessories are available including but not exclusive to high efficiency intake pump modules, corrosion resistant connection manifolds, membrane chemical mixing and injection modules, multi-media backwash pump & control assemblies, waste brine power recovery modules, and product water storage, disinfection & recirculation systems.

Like all AQUA-SEP reverse osmosis systems, the Series 4 is easily adapted for brackish water or fresh water applications. Each system is tested at the factory to minimize start up and or initial operation mechanical delays. Coffin World Water Systems offers factory field engineers and technicians to assist you with your installation, start-up, operator training and maintenance of the system.

Aqua-Sep - Series 4

 

Frame Mounted Modular Reverse Osmosis System includes the following:

 

- Heavy Duty Corrosion Resistant Structural Frames
- Pre-Treatment Module
1.  Corrosion Resistant Hydro-Cyclones
2.  Heavy Duty Multi-media Filters
3.  Replaceable Dual Cartridge Filters and Corrosion Resistant Housings
- Membrane Process Assembly
1.  Corrosion Resistant Membrane Housings
2.  State of the Art Spiral Wound Membranes
3.  Corrosion Resistant High Pressure RO Pump
4.  Vibration Isolator Pump Mounts
5.  Stainless Steel High Pressure Piping
6.  Stainless Steel High Pressure Regulating Valve
7.  Integral Membrane Cleaning Solution System
8.  Fail-safe Product Water Diversion Valve
- Control Panel Assembly
1.  Corrosion Resistant System Control Cabinet
2.  System Status Indicator Lights
3.  Salinity Indicator LED Meter
4.  Product & Brine Flow Meters
5.  High & Low Pressure Safety Switches
6.  Elapsed time operating meter
7.  Corrosion resistant glycerin filled gauges
8.  Programmable Logic Controller for Automatic System Operation
9.  Heavy-duty magnetic motor starters & low voltage protection

 


 

CRP-SEP®

 

The CRP-SEP®is a single stage horizontal separator designed to efficiently remove non-soluble oils, solids and entrained air from oily water at flow rates through 440 gallons per minute. The design of the CRP-SEP® eliminates the need for chemical flocculants and or additives. Each model is engineered to provide the proper combination of retention time and surface area for the flow rate and performance can be adjusted by controlling the flow. Multiple internal chambers are fitted with permanent oleophillic "honeycomb" matrix, providing a large amount of surface area per square foot for the oil droplets to make contact with and coalesce and float upwards to the oil collection area provided within unit.

The CRP-SEP® system can be configured to be gravity fed or have the oily water pumped into the separator by system feed pumps. The oily water flow is directed through our unique corrugated matrix packs where the oil makes contact with the matrix and coalesces, as the droplet grow they flow along the incline of the matrix and rise to the top of the vessel. Once sufficient oil has collected at the top of the unit, the oil probe assembly sends a signal that initiates the oil discharge cycle, fresh water is pumped into the separator pushing the oil out the discharge header. Once the oil is evacuated the unit, the probes sense the lack of oil and signal the system to return to the normal operation of oil separation.

 

CR-Sep   CR-Sep

 

CRP-SEP with OCD System consist of the following components:

 

- Integral low shear positive displacement oil discharge pump
- Single heavy duty horizontal process vessel
- Permanent corrosion resistant corrugated matrix
- Oil sensing probe assembly
- Oil Content Monitor assembly
- Oily water inlet and discharge check valves
- Factory pre-set system pressure relief valves
- Clean water inlet, treated water outlet, and recirculation solenoid control valves
- Process Sample valves
- System drain valve assembly
- Electrical wiring, starter and control panels
- All necessary piping, gauges, switches required for operation

 

 


 

CLARI-SEP®

 

The CLARI-SEP® Model 5000 waste water separator is capable of treating waste water generated from the cleaning of machinery and equipment, separating free oil and dirt from the water making it suitable for sewer discharge. The processes used include aeration, gravity separation, solids separation, oil coalescence separation, ozone disinfection, and oxidation.

The CLARI-SEP® is designed for installation in either indoor or outdoor locations, and is supplied with drain lines and valves to prevent freeze damage. An optional immersion heater is also available for installation in the separator tank. The pumps are designed and sized for optimum operating conditions to provide water suitable for sanitary discharge from a typical pressure washer wash bay.

NOTE: "Suitable for sewer discharge" is defined as the allowable discharge limits in your local area. The CLARI-SEP® Model 5000 is capable of processing up to 15 gallons per minute of wash water through the separation, filtration and disinfection components. The CLARI-SEP® removes free oil and hydrocarbons (one micron and larger in size), dirt, sand and grit down to 50 microns in size, and provides constant recirculation with ozonation for bacteria control.

Clari-Sep - Model 5000

 

CLARI-SEP® Model 5000 system consists of the following components:

 

- Water level activated feed pump with float(s) to pump untreated water from customer's sump through the separator tank
- Separator tank, an above ground oil-water-solids coalescing separator with a polymer injection system, having a minimum of 550 square feet of coalescing surface area
- Continuous ozone disinfection system within the separator tank
- ORP/pH monitoring and adjustment system within the separator tank
- Floating oil skimmer with waste oil storage container
- Electrical panel and controls
- All necessary piping, valves and accessories to complete the operating
 

 

The CLARI-SEP® Model 5100 waste water separator is capable of treating waste water generated from the cleaning of machinery and equipment, separating free oil and dirt from the water making it suitable for reuse. The processes incorporated into each system include aeration, gravity separation, solids separation, oil coalescence separation, ozone disinfection, and oxidation. Each system features 400 sq ft of 15-20 micron cartridge filtration & 225 lbs of activated carbon filtration for polishing of the treated water. The treated water is stored in the filtered water storage tank, which feeds the booster pump for the pressurised surge tank.

The CLARI-SEP® is designed for installation in either indoor or outdoor locations, and is supplied with drain lines and valves to prevent freeze damage. Optional immersion heaters are also available for installation in the system tanks. The pumps are designed and sized for optimum operating conditions to provide water suitable for reuse as wash water. The waste residue is reduced to a small easily disposable semi-dry cake.

The CLARI-SEP® Model 5100 is capable of processing up to 15 gallons per minute of wash water through the separation, filtration and disinfection components.

The CLARI-SEP® removes free oil and hydrocarbons (one micron and larger in size), dirt, sand and grit down to 15-20 microns in size, and provides constant recirculation with ozonation for bacteria control.

Clari-Sep - Model 5100

 

CLARI-SEP® Model 5100 system consists of the following components:

 

- Water level activated feed pump with float(s) to pump untreated water from customers sump through the separator tank
- Separator tank, an above ground oil-water-solids coalescing separator with a polymer injection system, having a minimum of 550 square feet of coalescing surface area
- Continuous ozone disinfection system within the separator tank
- ORP/pH monitoring and adjustment system within the separator tank
- Floating oil skimmer with waste oil storage container
- Processed water tank and filter pump
- Cartridge filters and carbon filter
- Filtered water tank and booster pump with surge tank
- Electrical panels and controls
- All necessary piping, valves and accessories to complete the operating system

 


 

INDUSTRO-SEP®

 

The INDUSTRO-SEP® are industrial liquid wastewater separators, designed for separation and concentrating of emulsified oils, cutting oils, acidic & alkaline cleaning solutions, inks and other numerous industrial liquid wastes. Units feature proprietary "SPIR-O-LATORS". Systems are fully automatic with extensive instrumentation and control interfaces. Actual unit design based on lab & pilot testing and customer treatment objectives. Standard system flow rates to 150,000 gallons per day. Custom designed systems for larger flow rates and specific applications are available.

 


INDUSTRO-SEP® Single Stage Typical components List:

 

- System Feed Pump
- Pre-treatment Bag or Multimedia Filter
- Primary Process Tank
- Large Surface Area Cartridge Filters
- Membrane Feed Booster Pump
- Membrane Housings
- Engineered Membranes
- Permeate and Reject Control Valves
- Programmable Process Controller
- System Isolation Valves
- Automated Process Control Valves
- Process Piping and Valves
- Heavy Duty System Skid
Industro-Sep

 


 

INDUSTRO-SEP® Two Stage Typical components List:

 

- System Feed Pump
- Pre-treatment Bag or Multimedia Filter
- First-Stage Primary Process Tank
- Large Surface Area Cartridge Filters
- First-Stage Membrane Feed Booster Pump
- Second-Stage Membrane Booster Pump
- First-Stage Permeate Process Tank
- First & Second-Stage Membrane Housings
- Engineered Membranes
- Permeate and Reject Control Valves
- Programmable Process Controller
- System Isolation Valves
- Automated Process Control Valves
- Process Piping and Valves
- Heavy Duty System Skid
Industro-Sep

 

 


 

RECYCLO-SEP®

 

The RECYCLO-SEP® is a fully automatic wastewater recycler that processes dirty water created by cleaning equipment into water that is clean enough to be reused. The process flow rates are 6 GPM for the RECYCLO-SEP®Model 2000 and 12 GPM for the RECYCLO-SEP® Model 2800.

The RECYCLO-SEP® has been proven very effective in removing oils, grit, and grime from water used in conjunction with pressure washers, steam cleaners, or similar equipment. The system maintains a proper pH balance so that the recycled water may be safely reused. The RECYCLO-SEP® separator eliminates any wastewater problems while reducing the waste to a semi-dry cake making it more manageable for storage or disposal.

The principal system components consist of four vertically skid mounted tanks equipped with a feed pump, process pump, cartridge filter, three metering pumps, and associated valves and controls. The four processing tanks include the first stage tank, the flocculate tank, in which the majority of oil and solids are removed from the wastewater influent. The second stage, the separator tank, in which the separation of residual oil and solids remaining in the wastewater occurs. The third stage, the surge tank, provides a supply of clarified water for operation of the process pump. The fourth stage, storage tank, which stores the clean processed water to be recycled to the pressure washer or steam cleaner.

Recylo-Sep - Model 2800

 

Recyclo-Sep - Model 2000

 

RECYCLO-SEP® Models 2000 & 2800 System consist of the following components:

 

- Level activated feed pump with float(s) to pump untreated water from customer's sump through the separator tank
- Flocculant metering pump and injection manifold
- Chlorine metering pump and injection manifold
- pH Adjustment metering pump and injection manifold
- Inline mixer assembly. Primary flocculation and aeration above ground tank
- ORP/pH monitoring and control system
- Primary Separator Tank with skimmer and CWWS cone assembly
- Aerated surge tank with secondary adjustable oil skimmer
- Processed water cartridge filter assembly and backwash valve
- Treated water storage and make up valve assembly
- Sludge sock manifold. Electrical wiring, starter and control panels
- All necessary piping, valves and accessories required for process

 

[Exclusive Agents & Distributors for:  MUSTAD, CWWS (Coffin World Water Systems) & Sufix.
For more information please contact info@beauline.com]

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